Huixing-Customization Process

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Customization Process

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Motorcycle Saddle development process

Provide one or more of them, and we can provide a complete set of saddle solutions ·Saddle peripheral data ·Design drawings for product styling and their installation locations ·Saddle samples provided by the customer ·Customer provided 3D data of Saddle

3D engineering data for constructing a complete saddle

· Confirm the manufacturing process used for the baseplate · Construct a complete baseplate structure data · Build foam modeling and structure 3D data · Choose appropriate accessories such as locks, buffer beads, etc

Create fast samples based on 3D data

Through rapid prototyping, the overall design, human-machine comfort, and structural rationality of the product can be verified ·Creating baseplate Samples through 3D Printing ·Foam production through CNC processing ·Create a complete set of seat cushion templates through skin covering

Product suitability analysis and mold DFM evaluation

Conduct a legal analysis of the countries and corresponding standards for product sales, and conduct a comprehensive analysis and evaluation of product molds. Reduce the risk of mold opening

Making molds

· Most of the baseplate are made using PP injection molding technology, while we also offer options such as stamped iron baseplate, blister baseplate, and fiberglass baseplate. ·Foam mold can be manually sanded aluminum mold or sanded aluminum mold/steel mold processed by CNC · Some special accessories may also include rubber cushion injection molds, stamping and bending molds, etc.

Hand feel and hardness of foam

In the production process of foam, the product density can be adjusted to improve the feel and sitting of the product. At the same time, the hardness of foam also plays a key role in the comfort of the product. By adjusting the parameters of both, the saddle can have the best experience.

Saddle leather cover style

Based on the design proposal provided by the customer, we have restored the rendering height to the seat cushion. At the same time, we use 3D rendering and the latest AI technology to provide customers with a variety of leather case solutions to choose from.

Make prenatal samples and small batch production

Generally, after molding, we will produce 2-3 qualified saddle samples, which will be used as the benchmark for subsequent batch production and inspection operations after both parties confirm the samples.

Huixing Technology (Huiya Foam) keeps learning and improving in polyurethane foam technology, and keeps pace with the new technology and process of the industry. At the end of 2021, we were the first to promote the high-density sponge foaming process and the attempt of biopolyols in the seat cushion industry.

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Tel : +86-750-3571738

Fax : +86-750-3571737

E-mail: jiaqi.rong@gmail.com

Address 1 : Factory Building ( Hui xing Technology ) , Building 3 , Tongle 6th Road , Tangxia Town , Jiangmen City , Guangdong Province ( 529000 )

Address 2 : Hai Tan wei Industrial Zone 41 , Zhoujun Village , Tangxia Town , Pengjiang District , Jiangmen City , Guangdong Pr ovince ( 529000 )

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